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Tube Hydroforming

 

Sheet Hydroforming


 

 

 

 

 
Excella Provides
  • Effective & efficient structural solutions
  • Combined current and new hydroforming techniques
  • Leveraged hydroforming & CAE background to develop unique new techniques
  • Increase design options & where hydroforming can be used
  • Design & make a wide range of parts more cost effective than current products
  • The best balance of performance, function, quality and cost
  • Our expertise and virtually prototyping ensures forming will work as predicted
Hydroforming & CAE Expertise Gives the Capability To:

Part Design & Engineering
  • Review OEM generated part design
  • Create alternate designs using applicable performance and packaging data to suggest: Capital, tooling, part, or process cost reductions, Performance, function or process stability improvements
  • Extensively use computer aided engineering (CAE) last page to ensure success & economy
  • Finite Element Analysis (FEA)
  • Process Simulation including spring back
  • In Vehicle Performance
  • Crash simulation
  • Other analyses
We normally work on structural analysis of assemblies, including hydroformed tubes, stampings & other components

Prototype & Production

Design equipment & arrange it (benders, preforming, presses, welding, etc.) for cost effective & stable production. Part, process, tool, equipment design & cost must work together for process stability & best results.

Our innovations are key to the advantages, we offer

  • Make prototype parts quickly & efficiently
  • Make production parts in low and high volumes
Training

Familiarize and educate designers, engineers and others with improved design practices to do more with hydroforming for the right reasons with less cost.

Courses

  1. Basic Hydroforming - all hydroforming, considering or related
  2. Basic Part Design - all hydroforming, considering or related
  3. Advanced Part Design- provide part designers, others further insight
  4. Hydroforming For Clients & Suppliers - users, support companies

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